Incoloy 800 Round Bar

Incoloy 800 Round Bar Manufacturer, Supplier & Exporter

Solitaire Overseas manufactures and exports Incoloy 800 Round Bars (UNS N08800, DIN 1.4876) to ASTM B408 / ASME SB408 and related standards. Alloy 800 is an iron-nickel-chromium alloy created to serve in high-temperature applications in oxidation, carburisation, and sulphidation environments. Its additions of controlled carbon, aluminium and titanium stabilize the microstructure, and resist sensitisation and therefore can be used in long service at temperatures ranging between 600 °C to 900 °C.

As a leading Incoloy 800 round bar supplier, we provide bars in diameters from 3 mm to 800 mm with EN 10204 3.1 mill test certificates as standard. The Incoloy 800H and 800HT variants (ASTM B408 / SB408) are also available for applications requiring enhanced creep resistance above 900 °C.

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Table of Contents

Incoloy 800 Round Bar — Specifications

ParameterDetails
GradeIncoloy 800 / Alloy 800
UNS No.N08800
DIN No.1.4876
ASTM StandardASTM B408 / ASME SB408
Related VariantsIncoloy 800H (N08810) | Incoloy 800HT (N08811)
Diameter (Round Bar)3 mm – 800 mm
Hex Bar (A/F)4 mm – 100 mm
Flat Bar Width10 mm – 500 mm
Length100 mm – 6000 mm
Surface FinishHot Rolled | Cold Drawn | Bright Annealed | Peeled | Forged
CertificateEN 10204 3.1 (standard) | 3.2 on request

Incoloy 800 Chemical Composition Comparison

ElementAlloy 800 (N08800)Alloy 800H (N08810)Alloy 800HT (N08811)
Ni30.0–35.0%30.0–35.0%30.0–35.0%
Cr19.0–23.0%19.0–23.0%19.0–23.0%
FeBalanceBalanceBalance
Al0.15–0.60%0.15–0.60%0.25–0.60%
Ti0.15–0.60%0.15–0.60%0.25–0.60%
Al+Ti0.30–1.20%0.30–1.20%0.85–1.20%
C0.10 max0.05–0.100.06–0.10

Incoloy 800 Round Bar Mechanical Properties (Annealed)

PropertyAlloy 800Alloy 800H
Tensile Strength517 MPa min (75 ksi)448 MPa min (65 ksi)
Yield Strength (0.2%)207 MPa min (30 ksi)172 MPa min (25 ksi)
Elongation30% min30% min
Hardness≤ 183 HB≤ 160 HB
Density7.94 g/cm³7.94 g/cm³
Melting Range1357–1385 °C1357–1385 °C
Max. Continuous Service~900 °C (800HT up to 1000 °C in creep-resistant applications)
Modulus of Elasticity196 GPa196 GPa

Incoloy 800 Equivalent International Standards

StandardDesignation
UNSN08800
DIN / Werkstoff Nr.1.4876
ASMESB408
BS3072 NA 15
AFNORZ5NiCT32-21
JISNCF800
ISONW 8800

Forms of Incoloy 800 Round Bar in Stock

  • Alloy 800 Square Bar
  • Incoloy Alloy 800 Polished Bar
  • Alloy Incoloy 800 Rectangle Bar
  • Werkstoff NR. 1.4876 Cold Drawn Bar
  • DIN 1.4876 Bright Bar
  • WNR 1.4876 Forged Bar

ASTM B408 UNS N08800 Flat Bars Finishes

CodeFinish
SRESlit-rolled edge
PPolished
RTRough-turned/peeled
HRAPHot rolled pickled/annealed
HFHot finished
PRPeeled Reeled
BDBright drawn
CDCold drawn
P&TPeeled turned
CFCold finished
CGCentreless ground
STSmooth turned

Incoloy 800 Round Bar HS Code

Product DescriptionHS Code
Incoloy 800 round bar75051220

Alloy 800 Bright Bar Sizes Chart

TypeSize (mm)Size (inch)Tolerance
Ground & Peeled20 - 503/4 - 2.00″h10, h9, h11
Polished & Peeled40 - 1501.50 - 6.00″h11
Polish & Cold Drawn3 - 751/8 - 3.00″h10, h9, h8, h11
Ground & Cold Drawn10 - 755/16 - 2.50″h10, h9, h8, h11

Properties of Incoloy 800 Alloy

Incoloy 800 Cold Forming

Cold forming of Incoloy 800 is performed using procedures similar to those used for Incoloy Alloy 600 and stainless steel grades. The work-hardening rate for Incoloy 800 is higher than mild steel but lower than that of Type 304 stainless steel. The work-hardening rate is also comparable to that of Incoloy 600.

Incoloy 800 Hot Forming

Hot forming is carried out in the temperature range of 1600 to 2200°F (870 to 1200°C). Heavy forging should be performed between 1850°F and 2200°F (1010°C to 1200°C). Forming between 1200 and 1600°F (650–870°C) should be avoided as it may result in cracking.

Cooling after hot forming is not critical for thermal cracking. However, the alloy is susceptible to carbide precipitation in the 1000–1400°F (540–760°C) range and should be cooled rapidly through this range to avoid sensitisation.

Incoloy 800 Machining

Incoloy 800 can be machined using standard methods. Turning operations can be performed with good surface finish and tool life using coated carbide tools. High-speed steel tools are also suitable for interrupted cutting operations.

Typical cutting speeds:

  • Carbide tools: 110–190 sfpm (33.5–57.9 m/min)

  • HSS tools: 35–95 sfpm (10.7–29.0 m/min)

Feed rate: 0.008–0.035 ipr (0.20–0.89 mm/rev)

Incoloy 800 Welding

Incoloy 800 offers good weldability across standard welding processes. The material must be clean, and proper joint design should be followed.

Recommended consumables:

  • Shielded metal arc welding: Inco-Weld A electrode

  • GTAW / GMAW / SAW: Filler Metal 82

  • Submerged arc: Incoflux 4 flux

These are suitable for most similar and dissimilar welding applications involving Incoloy 800.

Incoloy 800 Heat Treatment

All material must be clean prior to heating. Contaminants such as oil, grease, or paint should be removed. Heating should be carried out in a low-sulfur atmosphere.

Due to chromium oxidation, Incoloy 800 cannot be bright annealed in standard furnaces. Under controlled conditions, bright annealing can be performed in dry hydrogen atmosphere with strict dew point control.

Nickel 800 Rectangular Bar Conditions

CodeCondition
H/THardened & tempered
ANNAnnealed
PHPrecipitation hardened

Leading Incoloy 800 round bar supplier and stockist in India, offering products in a wide range of sizes and finishes suitable for high-temperature and corrosive environments.

Incoloy 800 Bar Tolerance ISO “H” Series (mm)

Diameter (mm)H5H6H7H8H9H10H11H12
~ – 3+0.004/0+0.006/0+0.01/0+0.014/0+0.025/0+0.04/0+0.06/0+0.1/0
Over 3 – 6+0.005/0+0.008/0+0.012/0+0.018/0+0.03/0+0.048/0+0.075/0+0.12/0
Over 6 – 10+0.006/0+0.009/0+0.015/0+0.022/0+0.036/0+0.058/0+0.09/0+0.15/0
Over 10 – 18+0.008/0+0.011/0+0.018/0+0.027/0+0.043/0+0.07/0+0.11/0+0.18/0
Over 18 – 30+0.009/0+0.013/0+0.021/0+0.033/0+0.052/0+0.084/0+0.13/0+0.21/0
Over 30 – 50+0.011/0+0.016/0+0.025/0+0.039/0+0.062/0+0.1/0+0.16/0+0.25/0
Over 50 – 80+0.013/0+0.019/0+0.03/0+0.046/0+0.074/0+0.12/0+0.19/0+0.3/0
Over 80 – 120+0.015/0+0.022/0+0.035/0+0.054/0+0.087/0+0.14/0+0.22/0+0.35/0
Over 120 – 180+0.018/0+0.025/0+0.04/0+0.063/0+0.1/0+0.16/0+0.25/0+0.4/0
Over 180 – 250+0.02/0+0.029/0+0.046/0+0.072/0+0.115/0+0.185/0+0.29/0+0.46/0

DIN 1.4876 Rounds Precision Tolerances

Size (mm)SectionClass A (mm)Class B (mm)Class C (mm)
≥6, <75Round0.050.0250.013

Inconel 800 Bar Turned Tolerance

Size (mm)Permitted Variation (mm)
≥6 ≤18+0 to −0.070
>18 ≤30+0 to −0.085
>30 ≤50+0 to −0.100
>50 ≤80+0 to −0.120
>80 ≤120+0 to −0.140
>120 ≤180+0 to −0.160
>180 ≤250+0 to −0.185
>250 ≤315+0 to −0.210
>315 ≤400+0 to −0.230
>400+0 to −0.250

Trusted Incoloy 800 bar supplier, offering material with superior resistance to oxidation, carburisation, and corrosion in high-temperature environments.

Benefits of Incoloy 800 Round Bars

  • High strength at elevated temperatures
  • Excellent heat and oxidation resistance
  • Good machinability
  • High resistance to chemical corrosion
  • Good fatigue strength

NDT Tested Alloy 800 Rod Manufacturer in India

  • Chemical testing
  • NDT Testing
  • Ultrasonic Testing
  • Liquid Penetrant Testing
  • PMI Testing

Applications of Incoloy 800 Round Bar

    • Petrochemical: steam reformer outlet manifolds, catalyst tube hangers, pigtail hangers
    • Power generation: heat recovery steam generator (HRSG) tube supports, superheater hangers
    • Ethylene production: cracker tube hangers, quench system supports
    • Furnace hardware: basket hangers, radiant tube supports, belt furnace components
    • Industrial heating: recuperator components, thermocouple sheaths
    • Chemical processing: heat exchanger baffles in acid service
    • Oil & Gas: downhole electrical cable conduit, well completion hardware

Choosing Between Alloy 800, 800H and 800HT

The three variants of Alloy 800 differ primarily in carbon content and Al+Ti requirements, which govern creep strength at the highest temperatures:

  • Alloy 800: general-purpose; suits temperatures up to ~650 °C where stress-rupture properties are not critical
  • Alloy 800H: higher carbon (0.05–0.10%) and coarser grain size for improved stress-rupture life above 650 °C
  • Alloy 800HT: enhanced Al+Ti control (0.85–1.20%) on top of 800H composition for maximum creep resistance above 900 °C; the preferred grade for ethylene cracker and steam reformer tube hangers

FAQ — Incoloy 800 Round Bar

What ASTM standard covers Incoloy 800 round bars?
Incoloy 800 round bars are manufactured as per ASTM B408 / ASME SB408 (UNS N08800). Variants such as Incoloy 800H (N08810) and 800HT (N08811) are also covered under similar specifications depending on application requirements.
What is the maximum service temperature for Incoloy 800?
Incoloy 800 is suitable for continuous service up to approximately 900 °C. Incoloy 800HT can be used up to ~1000 °C in creep-resistant applications such as ethylene crackers and steam reformers.
What is DIN 1.4876?
DIN 1.4876 is the German equivalent of Incoloy 800 (UNS N08800) and corresponds to X10NiCrAlTi32-21.
How does Incoloy 800 differ from stainless steel 310?
Incoloy 800 contains 30–35% nickel, compared to 19–22% in SS 310, providing better carburisation resistance, improved stress-rupture strength, and enhanced resistance to sensitisation in high-temperature environments.