Carbon Steel Flanges

Carbon Steel Flanges Manufacturer and Supplier

Flanges made from carbon steel offer a strong bolted connection between pipes, valves, pumps, and pressure vessels, ensuring leak-proof joints in various industrial processes. They are produced from common grades such as ASTM A105, ASTM A694, and ASTM A350 LF2 as per ASME B16.5 and ASME B16.47 specifications for pressure classes from 150 to 2500. The high mechanical strength and ease of welding and cost-effectiveness of carbon steel make the material preference over stainless steel and other alloys in oil and gas, power generation, chemical industries, and water treatment systems. Solitaire Overseas manufactures and offers the complete range of carbon steel flanges with full mill test certificates and hydrostatic testing, ultrasonic testing, and quality inspections available upon request.

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What Is a Carbon Steel Flange

A carbon steel flange is a forged disc, or a disc cut and machined from a steel plate, with bolt holes arranged around its circumference. Carbon steel is steel in which carbon is the main alloying element, containing up to about 2.1% carbon by weight, though flange grades typically use low to medium carbon content in the 0.10 to 0.35% range for a practical balance of strength, weldability and machinability. The flange faces are sealed with a gasket and drawn together with bolts and nuts, which allows the joint to be opened again for inspection, cleaning or maintenance, unlike a permanent weld.

Carbon Steel Flange Products Specifications

Parameter Specification

Standard

ASTM A105, ASTM A694, ASTM A350 LF2, ASME B16.5, ASME B16.47, MSS SP44

Size Range

NPS 1/2 inch to 48 inch

Pressure Class

Class 150, 300, 600, 900, 1500, 2500

Facing

Raised Face, Flat Face or Ring Type Joint

Construction

Forged, or cut and machined from plate depending on class and grade

Testing

Hydrostatic test, ultrasonic test, third party inspection on request

Certification

Mill Test Certificate EN 10204 3.1, 3.2 on request

Carbon Steel Flanges Chemical Composition (%)

Element A105 A350 LF2

Carbon max

0.35

0.30

Manganese

0.60 to 1.05

0.60 to 1.35

Phosphorus max

0.035

0.035

Sulfur max

0.040

0.040

Silicon

0.10 to 0.35

0.15 to 0.30

Carbon Steel Industrial Flanges Mechanical Properties

Grade Tensile Strength (MPa) Yield Strength min (MPa) Elongation min (%)

A105

485 min

250

22

A694 F60

515 min

415

18

A350 LF2

485 min

250

22

Carbon Steel Industrial Flanges Pressure Class Reference 

Class Approximate Rating at Ambient (psi) Approximate Rating at Ambient (bar) Equivalent PN

150

285

20

PN20

300

740

51

PN50

600

1480

102

PN100

900

2220

153

PN150

1500

3705

255

PN250

2500

6170

425

PN420

Forged vs Plate Carbon Steel Flanges

Point Forged Carbon Steel Flange Plate Carbon Steel Flange

Manufacturing method

Shaped under heat and pressure from a billet

Cut and machined from flat steel plate

Grain structure

Continuous, oriented to the flange shape

Not optimized for stress

Typical pressure class

Class 150 through 2500

Class 150 and 300

Cost

Higher

Lower

Best suited for

Critical, high pressure or cyclic service

General piping, water systems, cost driven applications

See our Carbon Steel Plate Flanges page for the full plate flange range.

Grades of Carbon Steel Flanges

Grade Service Range Typical Use Related Product Page

ASTM A105 / A105N

Minus 20 to 800 degrees Fahrenheit

Standard forged grade for Class 150 through 2500, the most common carbon steel flange specification

Carbon Steel High Pressure Flanges

ASTM A694 (F42 to F70)

Ambient to moderate temperature, high yield

High-pressure oil and gas transmission and wellhead piping

Carbon Steel High-Pressure Flanges

ASTM A350 LF2

Down to minus 50 degrees Fahrenheit

Low-temperature service, LNG, cryogenic and cold climate piping

Low Temperature Carbon Steel Fittings

Mild Steel Plate

Class 150 and 300 ambient service

Cost-driven grade cut and machined from plate

Carbon Steel Plate Flanges

A105N indicates normalised heat treatment, which refines grain structure and improves toughness, and is required for flanges above 2 inches in Class 600 and above under ASME B16.5.

Applicable Standards

  • ASME B16.5, pipe flanges and fittings, NPS 1/2 inch to 24 inch, Class 150 to 2500
  • ASME B16.47, large diameter flanges, NPS 26 inch to 60 inch, Series A and Series B
  • MSS SP44, steel pipeline flanges
  • ASTM A105 / ASME SA105, standard forged carbon steel
  • ASTM A694, high yield carbon steel for pipeline flanges
  • ASTM A350 LF2, low temperature carbon steel

Applications of Carbon Steel Flanges

  • Oil and gas pipelines and wellhead piping
  • Power generation, steam and boiler feed lines
  • Chemical and petrochemical processing
  • Water treatment and waterworks piping
  • Construction and general industrial piping
  • Marine and shipbuilding piping systems

Frequently Asked Questions

A: A carbon steel flange is a forged or plate cut pipe connection component with bolt holes around its circumference, used to create a removable, gasketed joint between pipe sections, valves or vessels, made from carbon steel grades such as ASTM A105.

A: Carbon steel flanges are lower cost and easier to weld but need coating for corrosion protection, while stainless steel flanges cost more but resist corrosion without additional coating. Dimensions are the same for a given standard and class, the difference is material performance and cost.

A: ASTM A105 is the standard forged grade. ASTM A694, in sub grades F42 to F70, is used for high pressure oil and gas transmission. ASTM A350 LF2 is used for low temperature service, and mild steel plate is used for cost driven plate flanges.

A: Forged flanges have a continuous, oriented grain structure and are suitable for Class 150 to 2500 pressure piping. Cast flanges have a less refined grain structure and are generally limited to lower pressure, non critical service, and are not permitted in hydrocarbon or steam piping under most process piping codes.

A: Solitaire Overseas supplies carbon steel flanges from Class 150 through Class 2500 per ASME B16.5 and B16.47, along with equivalent PN ratings for European and Asian projects.

A: Standard ASTM A105 carbon steel flanges are rated for service up to about 800 degrees Fahrenheit (427 degrees Celsius). Higher temperature duty calls for an alloy steel grade rather than carbon steel.

Need help selecting the right carbon steel flange for your project?

Contact Solitaire Overseas, or see our Carbon Steel Pipe Flanges and Carbon Steel High Pressure Flanges ranges.