Carbon Steel Socket Weld Flanges

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Carbon Steel Socket Weld Flanges are specially designed pipe fittings that perform well under small-diameter, high-pressure environments where the joints need to be leak-proof and durable. They have a recessed socket shoulder that allows the pipe to be inserted easily using only one external weld rather than several internal welds, making installation easier and providing much higher fatigue strength than regular slip-on connectors do. Other than industrial applications, modern piping systems and complex piping arrangements are also often created according to some principles similar to those found in strategic board games like solitaire, where every component has to occupy its predetermined place. Makers of Carbon Steel Socket Weld Flanges use heavy duty forging materials like ASTM A105 that guarantee excellent fluid flow, minimal drop in pressure, and high durability. Solitaire Overseas manufactures and supplies carbon steel socket weld flanges with mill test certification.

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Technical Data

Technical Specifications of Carbon Steel Socket Welding Flanges

Parameter Specification

Standard

ASTM A105, ASME B16.5, BS 3293, DIN 2633, MSS SP44

Size Range

NPS 1/2 inch to 3 inches (DN 15 to DN 80)

Pressure Class

Class 150, 300, 600, 900, 1500, 2500

Facing

Raised Face, Flat Face or Ring Type Joint

Construction

Forged, recessed socket bore, single external fillet weld

Testing

Hydrostatic test, third party inspection on request

Certification

Mill Test Certificate EN 10204 3.1, 3.2 on request

Carbon Steel Socket Weld Flanges Chemical Composition

Element A105 A350 LF2

Carbon max

0.35

0.30

Manganese

0.60 to 1.05

0.60 to 1.35

Phosphorus max

0.035

0.035

Sulfur max

0.040

0.040

Silicon

0.10 to 0.35

0.15 to 0.30

Mechanical Properties of Carbon Steel Socket-Welding Flanges

Grade Tensile Strength min Yield Strength min Elongation min (%)

A105

485 MPa (70 ksi)

250 MPa (36 ksi)

22

A694 F60

586 MPa (85 ksi)

415 MPa (60 ksi)

18

A350 LF2

485 MPa (70 ksi)

250 MPa (36 ksi)

22

Pressure Class Reference at Ambient Temperature per ASME B16.5

Class Approximate Rating at Ambient (psi) Approximate Rating at Ambient (bar)

150

285

20

300

740

51

600

1480

102

900

2220

153

1500

3705

255

2500

6170

425

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Class 150 Carbon Steel Socket Welded Flanges Dimensions and Weights

The following data table provides standard dimensions and estimated weights for ASME B16.5 Class 150 Carbon Steel Socket Weld Flanges. Measurements are listed in inches, with weights given in pounds and kilograms.

NPS (Inches) Outside Diameter (in) Flange Thickness (in) Bore Diameter (in) Socket Depth (in) Bolt Circle Diameter (in) Number of Bolts Approx Weight (lbs) Approx Weight (kg)

1/2

3.50

0.44

0.88

0.38

2.38

4

1.0

0.45

3/4

3.88

0.50

1.09

0.44

2.75

4

2.0

0.90

1

4.25

0.56

1.36

0.50

3.12

4

2.0

0.90

1 1/4

4.62

0.62

1.70

0.56

3.50

4

3.0

1.36

1 1/2

5.00

0.69

1.95

0.62

3.88

4

3.0

1.36

2

6.00

0.75

2.44

0.69

4.75

4

5.0

2.27

2 1/2

7.00

0.88

2.94

0.75

5.50

4

7.0

3.18

3

7.50

0.94

3.57

0.81

6.00

4

8.0

3.63

Carbon Steel Class 300 Socket Weld Flange Dimensions

Size ID/OD Bolt Circle (BC) Raised Face (R) Raised Face (RF) ID HD ID 2× Raised Face Thickness (T) T1 Flat Face Thickness (T2) Bolt Hole (B) No. of Bolt Holes

1/2"

0.88"

3.75"

2.62"

1.38"

0.063"

1.50"

0.38"

0.62"

0.88"

4

3/4"

1.09"

4.62"

3.25"

1.69"

0.063"

1.88"

0.44"

0.82"

1.00"

4

1"

1.36"

4.88"

3.50"

2.00"

0.063"

2.12"

0.50"

1.05"

1.06"

4

1-1/4"

1.70"

5.25"

3.88"

2.50"

0.063"

2.50"

0.56"

1.38"

1.06"

4

1-1/2"

1.97"

6.12"

4.50"

2.88"

0.063"

2.75"

0.62"

1.61"

1.19"

4

2"

2.44"

6.50"

5.00"

3.62"

0.063"

3.31"

0.69"

2.07"

1.31"

8

2-1/2"

2.94"

7.50"

5.88"

4.12"

0.063"

3.94"

0.75"

2.47"

1.50"

8

3"

3.57"

8.25"

6.62"

5.00"

0.063"

4.62"

0.81"

3.07"

1.69"

8

Weight Chart of Class 150 CS Socket-Welded Flanges

Class Nominal Pipe Size (NPS) Socket Weld

150 lb

½"

2

150 lb

¾"

2

150 lb

1"

2

150 lb

1¼"

3

150 lb

1½"

3

150 lb

2"

5

150 lb

2½"

8

150 lb

3"

9

150 lb

3½"

11

150 lb

4"

13

150 lb

5"

15

150 lb

6"

19

150 lb

8"

30

150 lb

10"

43

150 lb

12"

64

150 lb

14"

90

150 lb

16"

98

150 lb

18"

130

150 lb

20"

165

150 lb

22"

185

150 lb

24"

220

Weight Chart of Class 300 Carbon Steel Socket Welding Flanges

Class Nominal Pipe Size (NPS) Socket Weld

300 lb

½"

3

300 lb

¾"

3

300 lb

1"

3

300 lb

1¼"

4

300 lb

1½"

6

300 lb

2"

7

300 lb

2½"

10

300 lb

3"

13

300 lb

3½"

17

300 lb

4"

22

300 lb

5"

28

300 lb

6"

39

300 lb

8"

58

300 lb

10"

81

300 lb

12"

115

300 lb

14"

165

300 lb

16"

190

300 lb

18"

250

300 lb

20"

315

300 lb

22"

370

300 lb

24"

475

Industrial Applications of Carbon Steel Socket Welding Flanges

  • Oil & Gas Piping: Employed for use in small-diameter hydrocarbon pipelines, piping instruments, as well as high-pressure piping systems that require strong welding joints.
  • Petrochemical Plants: Fit for use in hydrocarbons and chemicals, as well as industrial fluids, which require a controlled temperature and pressure system.
  • Steam & Power Plants: Used in compact steam, condensate, and utility pipe systems, depending on robustness in pressure and vibration.
  • Hydraulic Systems: Essential to connect small-diameter high-pressure hydraulic piping.
  • Chemical Processing: Employed in piping systems where welded connections provide better secure joint than mechanical or threaded connections.

Frequently Asked Questions

The gap allows thermal expansion and movement without transferring excessive stress into the weld. Closing it can reduce flexibility and cause workmanship problems.

Above 4-inch, socket weld geometry and stress concentrations become less favorable, making weld neck flanges a more reliable choice.

Not quite. Socket welds are more vulnerable to fatigue cracking, so weld neck flanges are preferred for severe cyclic or fatigue-critical service.

Yes. A350 LF1 and LF2 are available. LF2 is more commonly specified and is qualified for temperatures down to −46°C.

Threaded flanges screw onto the pipe without welding. Socket weld flanges use a fillet weld and are generally preferred for higher-pressure small-bore piping.

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