Heat Exchanger Tubes

Heat Exchanger Tubes Manufacturers and Suppliers in India

At Solitaire Overseas, we specialise in manufacturing and supplying precision-engineered heat exchanger tubes that ensure efficient heat transfer, durability, and long service life. A heat exchanger tube is a device which is designed to handle both cooling and heating applications. Our tubes are widely used in boilers, condensers, superheaters, air preheaters, and other thermal systems across industries like power generation, chemical processing, petrochemicals, refrigeration, and HVAC. By offering seamless and welded options in carbon steel, alloy steel, and stainless steel grades, we provide solutions that withstand high pressure, extreme temperatures, and corrosive environments.

Heat exchanger tubes play a crucial role in maintaining the overall energy efficiency of plants and systems. By transferring heat between liquids, gases, or vapours through conduction, our tubes help industries optimize thermal performance while reducing energy loss. Whether it’s a shell & tube heat exchanger, air-cooled exchanger, or custom-designed configuration, Solitaire Overseas delivers tubes tailored to international standards and client specifications for maximum reliability and efficiency.

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Table of Contents

Heat Exchanger Tubes Specification

SpecificationGrades
ASTM :A 179, A 192, A 210 (Grade A1, C), A 334 (Grade 1, 6), A 209 (Grade T1, T1a), A 213 (Grade T5, T11, T12, T22), A 556 (Grade-A2-B2-C2) A 199(T5)
BS 3059 :Part I (Grade 320), Part II (Grade 360, 440) BS 3602 PT-1, CFS 360,BS-980(CDS-1)
DIN 17175 :ST35.8, ST45.8, 15 MO3, 10CrMo44, 13CrMo910

Mechanical Properties of Heat Exchanger Tubes

The strength and durability of stainless steel heat exchanger tubes depend on their grade and mechanical properties. Below is a quick reference table showing the tensile stress, yield strength, and elongation values of commonly used grades.

Property Carbon Steel Tubes Alloy Steel Tubes Stainless Steel Tubes
Tensile Strength (MPa)415 – 585450 – 620500 – 750
Yield Strength (0.2% Proof, MPa)240 – 350280 – 415210 – 350
Elongation (%)20 – 3018 – 2535 – 45
Hardness (HBW)120 – 180140 – 200150 – 200
Impact Strength (J, at RT)≥ 27≥ 27≥ 40
Operating Temperature RangeUp to 400 °CUp to 550 °CUp to 750 °C
Corrosion ResistanceModerateGood (with alloying elements)Excellent (oxidation & scaling)

Sizes of Heat Exchanger Tubes

Size RangeOuter Diameter (OD)Wall Thickness
Smallest Size0.010” (0.254mm)0.003” (0.0762mm)
Largest Size1.500” (38.1mm)-

What is the manufacturing process used for producing heat exchanger tubes?

The manufacturing of heat exchanger tubes involves several precise processes to ensure strength, durability, and efficient heat transfer. It typically begins with selecting high-quality raw materials, such as stainless steel, carbon steel, or copper alloys.

For seamless tubes, the material is heated and pierced to create a hollow structure, followed by elongation and drawing to achieve the desired diameter and wall thickness.

For welded tubes, flat steel sheets or strips are rolled into a cylindrical shape, and the edges are welded together using high-frequency or laser welding techniques. After forming, the tubes undergo heat treatment to relieve internal stresses and enhance mechanical properties. Precision finishing, including straightening, sizing, and surface polishing, ensures dimensional accuracy and smooth internal surfaces.

Types of Heat Exchanger Tubes

  • Stainless Steel Heat Exchanger Tubes – Stainless steel heat exchanger tubes are highly resistant to corrosion and oxidation, making them ideal for high-temperature and high-pressure applications. They are widely used in power plants, chemical processing, and food industries. These tubes ensure long service life and reliable heat transfer efficiency.
  • ASTM A213 Stainless Steel Heat Exchanger Tubes – ASTM A213 Stainless Steel Heat Exchanger Tubes are manufactured according to international standards to ensure precision and reliability. They are widely used in chemical, oil & gas, and power generation industries for safe and efficient heat transfer.
  • SS Seamless Heat Exchanger Tubes – SS Seamless Heat Exchanger Tubes provide corrosion resistance and high-temperature tolerance. Their seamless design prevents leaks and ensures stable performance, making them ideal for chemical processing, energy generation, and offshore applications.
  • ASME SS Heat Exchanger Tubes – ASME SS Heat Exchanger Tubes meet stringent American standards for pressure and temperature tolerance. They are designed for critical applications in power plants, refineries, and chemical industries, ensuring safety and long-lasting performance.
  • ASTM A213 SS Seamless Heat Exchanger Tubes – ASTM A213 SS Seamless Heat Exchanger Tubes are precision-engineered for high-pressure and high-temperature environments. They are widely used in boilers, heat exchangers, and industrial processing systems for reliable heat transfer and durability.
  • Finned Tube Heat Exchanger Tubes – Finned Tube Heat Exchanger Tubes are designed with extended surfaces or fins to increase heat transfer efficiency. They are widely used in air coolers, condensers, and HVAC systems where maximizing surface area is critical. These tubes provide excellent thermal performance while maintaining durability in high-temperature and high-pressure conditions.
  • U-Tube Heat Exchanger Tubes – U-Tube Heat Exchanger Tubes feature a bent “U” shape that allows for thermal expansion without stressing the tube sheet. They are commonly used in boilers, condensers, and chemical process industries. Their design ensures efficient heat transfer, easy maintenance, and long service life under demanding operating conditions.

Applications of Heat Exchanger Tubes

  • Power Plants: Efficient heat transfer in boilers, condensers, and turbines.
  • Oil & Gas: Used in refineries, petrochemical plants, and gas processing units.
  • Chemical & Petrochemical Industries: Ideal for cooling, heating, and chemical process systems.
  • Food & Beverage Processing: Ensures precise temperature control in processing and pasteurization.
  • Pharmaceuticals: Safe and reliable heat transfer in production and sterilization processes.
  • Marine & Offshore Applications: Withstands harsh environments for shipboard heat exchangers and desalination plants.

FAQs About Heat Exchanger Tubes

Heat exchanger tubes are specialized tubes designed to transfer heat between two fluids without mixing them. They are essential components in various industries, facilitating efficient thermal management.

The four main types of heat exchangers are shell and tube, plate, air-cooled, and finned tube exchangers. Each design offers unique advantages depending on the fluid type, operating conditions, and industry application.

The lifespan of a heat exchanger typically ranges from 15 to 25 years, depending on the material, operating conditions, and maintenance practices. Regular cleaning and inspections can extend its service life.

Yes, heat exchangers can often be repaired through tube replacement, re-tubing, or welding minor cracks. However, if damage is extensive, replacing the unit may be more cost-effective.

Leaks in a heat exchanger can be detected through hydrostatic testing, dye penetrant inspection, or pressure decay tests. Common signs also include cross-contamination of fluids, unusual pressure drops, or visible corrosion.

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